Thursday, December 31, 2015

Happy new year

I'd like to use this opportunity to wish the few readers of this blog a happy new year. Unfortunately I haven't reached any of my major goals with this blog. It's quite lacking behind my plans in terms of post amount, frequency and quality - but well, it's something. So if you like to read "something", why not this blog.

Happy new year.

The truth about spaced armor on modern tanks and AFVs

A lot of websites and even a number of written books claims that spaced armor is mainly designed to deal with shaped charge weapons such as high-explosive anti-tank (HEAT) ammo, anti-tank missiles and rocket-propelled grenades (RPGs).

However in many cases spaced armor is designed to deal with armor-piercing ammunitions such as AP and APDS rounds mainly. This already started during WW2, when spaced armor was first introduced on German Panzerkampfwagen III and IV tanks. The Panzerkampfwagen III Ausf. L received spaced frontal armor by adding a 20 mm steel plate at the hull superstructure and the gun mantlet. This first steel layer was designed to damage or shatter the caps of APCBC ammunition, so that the face-hardned main armor was more effective.

A Panzerkampfwagen III with spaced armor (note the brackets and the spaced 20 mm plate)
In a slightly different form, but still mainly designed to deal with AP ammunition (to be more exact, to deal with 14.5 mm anti-tank rifles), spaced armor was adopted on the late-model Panzerkampfwagen III and IV as Schürzen. A thin 5 mm steel plate or on later models wire mesh was designed to tumble the 14.5 mm AP round, so that it would have a greater cross-section upon impact at the main armor (and hence a lower penetration into the armor).
Panzerkampfwagen IV Ausf. H with spaced armor against anti-tank rifle ammunition

While not adopted on follow-up production tanks in the late 1940s and 1950s, spaced armor was still tested and reintroduced to modern tank design in the late 1960s and early 1970s.
In an attempt of accessing the usefullness of shaped charges against future heavy tanks, the British army decided to trial spaced armor as upgrade option for the Conqueror heavy tank.

Conqueror fitted with spaced armor
The armor consisted of 14 mm thick steel plates of I.T.100 steel mounted on 4 to 8 inches (102 mm to 204 mm) long spacers made of mild steel. The spacers used on the hull had a length of 5.75 inches (146 mm). Furthermore a 20 mm thick steel plate was welded onto the main glacis armor. Six missiles were fired onto the tank (5 American Dart missiles and 1 Malkara), of which only one Dart missile failed to penetrate. All other missiles caused enough damage to kill at least the crew members in the splinter cone.

Meanwhile Germany and the United States were together working on a new main battle tank, known as the MBT-70. The MBT-70 was fitted with spaced armor at the hull front and turret, which used a thicker and harder outer plate than the previously mentioned designs. According to R. M. Ogorkiewicz, the outer plate had a thickness of 40 mm and had a hardness of over 500 BHN, or about twice as much as used on the then-used cast steel turrets. The main armor had greater thickness, but only medium hardness. The outer plate served as disruptor - it's main goal was to shatter or break the impacting penetrator instead of slowing it down by any major amount. This was extremely effective until the late 1970s and early 1980s, because most penetrators used brittle tungsten-carbide cores or steel cores. Supposedly against such ammunition, spaced steel armor utilizing steel plates of different hardness can increase the protection by up to 50% compared to homogenous steel of the same weight. At least it has been claimed by W. J. Spielberger, that the MBT-70 was protected against 105 mm APDS ammunition fired from 800 m distance, while the same ammunition was able to penetrate the 254 mm thick turret of the M60A1 tank even at 1,500 m range - the MBT-70 was designed to weigh 46 metric tons, but in reality ended up 48 metric tons (second generation prototypes), whereas the M60A1 weighs 52 metric tons!
This armor design went - after being used on the Keiler and early Leopard 2 tanks - into series production with the German Leopard 1A3 tank in 1973.

The cut-out section of a Leopard 1 turret side wall shows the spaced armor.
Other armored fighting vehicles have been fitted with spaced armor aswell. The original M2 Bradley used spaced armor in some places - e.g. the side skirts consisted of two 6.4 mm thick steel plates, which like the Panzerkampfwagen IV's Schürzen should make 14.5 mm AP rounds tumble. The Marder 1A3 has been fitted with spaced armor for protection against 30 mm AP(DS) ammunition - at the upper front plate it has a thickness of about 5 - 10 mm and might be made out of harder steel.
The list of modern armored vehicles utilizing spaced armor for protection against AP ammunition is very large and includes vehicles such as the Boxer, several armor upgrades for BTR and BMP, some versions of the Stryker, many different versions of the M113 and the AAV-7.

Ukrainian BTR with spaced armor for protection against HMG rounds.

Spaced armor allows achieving a greater level of armor protection per weight, but it does increase the physical size of the vehicle at the same time.

Monday, December 28, 2015

Poland selects Rheinmetall to upgrade Leopard 2

Poland has selected the German company Rheinmetall to upgrade a total of 128 Leopard 2A4 tanks to a new standard (supposedly called the Leopard 2PL). The contract has a value of a total of 2.3 billion Polish Złoty (or about €542 million). Rheinmetall will cooperate with the Polish defence industry conglomerate Polska Grupa Zbrojeniowa SA (PGZ).


Rheinmetall has managed to win a contract against the German company and Leopard 2 manufacturer Krauss-Maffei Wegmann (KMW). A third bidder for the Polish contract was the Turkish company Aselsan, who offered an upgrade similar to their Leopard 2NG (Next Generation) upgrade. It is understood that Aselsan had to withdraw it's offer due to licence issues.

Leopard 2 Revolution as presented in 2010
Rheinmetall has developed the MBT Revolution, which is a modular upgrade for modern main battle tanks such as the Leopard 2. Due to it's modular nature, it's impossible to say which components will be mounted on the Leopard 2PL - however it also allows to easily incooperate Polish-made components, which was a requirement from the Polish officials.
The MBT Revolution package can include additional armor modules (AMAP armor from IBD Deisenroth and Rheinmetall Chempro), optical and fire control systems (Rheinmetall's SEOSS), the improved L55 gun system, active protection systems (such as ROSY and ADS), a remote weapon station, a battlefield management system and situational awareness systems (such as Rheinmetall's SAS).

Leopard 2 Revolution being presented in Indonesia - not all optional components are mounted on this tank
The Leopard 2 Revolution already serves as base for the Leopard 2RI, a version which has been orderedd by Indonesia. The latest version of the Leopard 2 Revolution was nicknamed MBT Technologieträger and was still doing the company's own trials in August of 2015. Unlike previous prototypes, this specific vehicle was fitted with the Active Defence System (ADS, previoulsy known as AMAP-ADS), a new active protection system that provides protection against missiles, RPGs and alson against APFSDS ammunition.

PS: A rendering of the new Leopard 2PL has been posted on Facebook by one of the Polish companies. The tank is fitted with the AMAP turret armor package, but lacks all add-on modules for the hull. No RWS, no APS and no situational awareness system are fitted; from the pure looks of it, the tank also still uses the old PERI R17A1 commander's sight without thermal channel. The shorter L44 gun might be retained.


Sunday, November 15, 2015

Thailand's DTI presents new wheeled AFV: the Black Widow Spider

Thailand is developing a new 8 x 8 wheeled armored fighting vehicle, which has been named "Black Widow Spider". It was developed by Defence Technology Institute of Thailand with help from ST Kinetics of Singapore. It is said to incorporate technology from the Irish Timoney Technology Group, who already worked on other Asian wheeled combat vehicles such as the Taiwanese Cloud Leopard and the Singaporean Terrex.
The current version of it was presented on the Defence & Security 2015 military exhibition in Thailand.
The Black Widow Spider
The presented version of the Black Widow Spider is fitted with a remotely operated turret, which appears to be identical to the turret demonstrated on the ST Kinetic's Terrex II infantry fighting vehicle. The turret is equipped with a 30 mm Mk 44 Bushmaster II, a 7.62 mm NATO machine gun, optics for the gunner and an independent commander's sight, and a number of smoke grenade launchers.
A number of photographs of the vehicle were already shown on the internet several weeks before the 2015 exhibition. An earlier prototype was presented in 2013, which however was lacking a lot of the features of the current Black Widow Spider, such as the composite armor, the unmanned turret, the splash guard and the propeller blades for amphibious operations.

Older prototype of the Black Widow Spider seeing earlier this year
Side view of the Black Widow Spider
The Black Widow Spider presented at Defence & Security 2015 has a weight of 24 tons including the IFV. It is powered by a 450 hp diesel engine from Caterpillar. The vehicle has an operational range of 600 kilometers. Seating is provided for the driver, the gunner, the commander and up to nine dismounts.
The seats for the dismounts are not attached to the floor, which increases survivability against mines

 The battlefield management system (BMS) of the Black Widow Spider is made by ST Kinetics of Singapore. The composite armor used on the current version of the vehicle (previous prototypes lacked any sort of composite amor) is supplied by the Israel Military Industries (IMI). When fitted with the composite armor from IMI, the Black Widow Spider is protected against 14.5 mm armor-piercing (AP) ammunition in accordance with the NATO STANAG standard 4569. The gun used on the prototype IFV version is like the BMS also manufactured by ST Kinetics.


The battlefield management system in the BWS

The Black Widow Spider is the result of the Wheeled Armoured Vehicle Research and Development Project using the technical abilites and knowledge of the Thai army, the private industry and a number of research institutes in Thailand. The vehicle is an attempt of being less reliant on foreign manufacturers, which have shown to be problematic in some cases (such as the delivery of Ukrainian armor being troubled due to the conflict in the East-Ukraine).
Apparently no official requirement and order was made by the Thai army yet, but this might change after the Black Widow Spider went through field trials.

Friday, November 6, 2015

Belarusian armor upgrades

The Army of Belarus has presented upgraded versions of their main armored fighting vehicles such as the T-72B main battle tank (MBT), the BMP-2 infantry fighting vehicle (IFV) and the BTR-80 wheeled armored personnel carrier (APC) as reported by the Russian-language website "Journal of Mordovia". The vehicles are part of the 120th Guards mechanized brigade which was visisted by the Belarusian president/dictator Alexander Lukashenko and a crew from the Belarusian TV channel/show "Arsenal".
The upgraded vehicles being presented for the first time to public
The turret of the BMP-2 shows a large central weakspot were no slat armor is installed
The BMP-2's lower front, turret and sides are fitted with slat armor.
It's unlikely that an RPG fuzes at the highly sloped upper front plate of the hull
The BTR-80's sides and turret are also protected by slat armor
Details of the slat armor installation
The upgrades consist of additional armor protection in form of slat armor, which is designed to crush the warheads of rocket propelled grenades (RPGs) and hence prevent the shaped charge to form a armor-piercing jet. On the T-72B, currently the main tank of the Belarusian army, the slat armor protects the sides and rear of the turret at the places where no Kontakt ERA is mounted.On the BMP-2 and the BTR-80, the slat armor protects the lower front, the turret, the sides and probably also the rear section of the vehicles.
The slat armor mounted at the front section of the BTR-80
The new slat armor upgrade was developed this year following the poor performance of such vehicles in asymmetric warfare in Syria and Ukraine.
Details of the slat armor mounted on the T-72B turret
Details of the slat armor mounted on the T-72B turret
It is not yet known if these armor upgrades will be purchased for the Belarusian army on any larger scale.



Merkava 2 conversion into other vehicles

The Israel Defence Force (IDF) is converting a number of Merkava II main battle tanks (MBTs) to an armored personnel carrier version. The Merkava II MBT originally entered service with the IDF in 1983 as an improved version of the Merkava I tank. It features spaced armor (which subsequently was reinforced with composite armor on upgraded models), a 105 mm M68 tank gun and a 900 hp AVDS-1790-6A  V12 engine in combination with a Renk 304 transmission licence-built by Ashot Ashkelon.

The Merkava II APC is fitted with a fixed superstructure instead of the turret.
If the sources on different internet articles are correct, it was originally planned to base the Namer heavy APC on the older Merkava I and Merkava II tanks. The Namera prototype - which predates the custom-made Namer - was based on the outdated Merkava I.
Namera APC
According to Jane's IHS The IDF wants to use the converted Merkava II vehicles as "battlefield logistics carriers" (sounds like a cargo version), casualty evacuation (armored ambulance) and for use as a command post vehicle. At least two prototypes (one cargo transport vehicle and one casevac vehicle) are planned, of which the first has already been finished.
These new Merkava II variants are to replace the outdated M113 APCs which are still the backbone of the IDF.

Friday, October 16, 2015

M1A2 SEP v3 revealed

The M1A2 SEP v3 has been revealed on the AUSA 2015.

The tank looks rather similar to the earlier models of the M1A2 SEP, only the type and placement of the remote weapon station have been slightly altered.


The M1A2 SEP v3 adds a number of new features to improve the lethality, survivability and networking of the tank. An ammunition data link (ADL) has been added to the tank, which allows the use of programmable ammunition. The tank can utilize new and improved ammunition like the M829E4 and the XM1147 multipurpose round.
Furthermore the foward-looking infrared optics were replaced by a newer generation and the CROWS remote weapon station (RWS) was modified to the CROWS-LP (low profile) version, which allows folding down the RWS in order to decrease overall height of the tank.


The APU has been moved to a place under armor protection (probably into the rear hull section) and the digital screens inside the tank have now a 1080p resolution.


General Dynamics is also offering to upgrade the M1A2 SEP v3 with a German MTU 883 diesel engine, replacing the previous AGT-1500C gas turbine. This move would reduce fuel consumption - and thus reducing the total operating costs by 14%.